A pipe cutting robot is a specialised drain pipe instrument that can easily cleave through blockages owing to its diamond-impregnated metal cutting blade. Robotic cutters are becoming incredibly common in the industrial scene. The cutting head of the pipe cutting robot is hooked to an air hose, which is then put into the pipe. Once inside, the head begins to rotate and grind away at the obstacle. Because they do not involve excavation or digging, trenchless sewer rehabilitation using a pipe cutting robot is a procedure that is considered to be minimally invasive. During the time that we are working on the pipes, your property won’t be disrupted in any way, so you won’t have to bother about a mess being generated. On the other hand, warehouse and construction site mishaps involving robots are nothing new. The number of observed robotics incidents has dropped across most sectors as a direct result of the ongoing innovation and improvement of robotics and automation. Despite this, there have been reports of robots failing to perform properly, which can occasionally endanger the humans who are doing the work.

But to begin, in non-technical words, what exactly is meant by a pipe cutting robot?

Robotic cutting, sometimes referred as the industry’s teeth, can be conducted by utilising either air driven or hydraulic driven technologies. The hydraulically driven technology can operate with any kind of material, but the air driven system is only efficient with certain kinds of materials yet produces outstanding results with those materials. This is due to the fact that the torque created at the time of cutting by an air driven system is substantially lower when contrasted to the torque produced by a hydraulic system.

When using an air-driven system, the debris and turbulence generated during a pipe cutting robot operation can make the process exceedingly slow and pricey. This is not the case when using a hydraulic system. Nevertheless, the hydraulic system calls for a greater financial investment than its equivalent, but it more than makes up for it in terms of its adaptability and effectiveness.

Properties of a Pipe Cutting Robot

• Compatible with horizontal and vertical pipelines.
• Documentation in the form of video footage and still photographs
• Able to be handled around rigid bends without difficulty
• The precision of the control is provided via a joystick.

5 Reasons Why Pipe Cutting Robot Fails

1. Focal Placement Error

During the procedure of cutting with the pipe cutting robot, there are a number of aspects that can provoke the position relative between the focus and the layer of the treated object to alter. These factors are also linked to the smooth surface of the surface of the material that is being cut, the technique of clamping the workpiece, the spatial error of the robotic tool, and the amount of time it takes for the machine tool to complete the task. The placement of the focus will shift away from the optimal provided position for a variety of reasons, including the distortion of the load and the mechanical displacement of the workpiece that occurs during operation.

2. Burnback

Burnback is one of the variables that might cause abrupt contact tip degradation, but there are other things that can cause wear as well. Another possible cause is the use of low-quality cable that has a significant amount of cast. This type of wire breaks out the contact tip much more rapidly than higher-quality wire that is straighter. Additionally, problems with wire cast can be caused by drive wheels that are excessively tight, which speeds up the wear on the contact tip.

3. Failure Due to Mechanics

Even when all of the operational programmes are loaded and administered properly, there is still a possibility that a pipe cutting robot will malfunction at some point. If the recurrent robot errors or defects cannot be accounted for in connection to the programming, the issue may be caused by a mechanical damage. Unexpected malfunctions in the functioning of your robotic arm could be caused by mechanical defects. This is a problem that affects the vast majority of robots.

4. Poorly Carried Out Installation

The design, architecture, and needs of the robotic system will influence the procedure that must be followed when installing a pipe cutting robot. The malfunctioning of some robots may typically be traced back to an installation operation that was not carried out in accordance with the aforementioned considerations.

Always make sure that the programming is performed correctly, and that any mechanical problems are addressed in a timely manner, in order to minimise mishaps that are induced by a breakdown in a robotic system. It is in everyone’s best interest to make sure that upkeep on robots is performed accurately on the dates that were scheduled. The most effective method for establishing a healthy and secure working environment between people and robots is to do routine routine maintenance among the pipe cutting robot.

5. Unpredictable Interruptions to Power Systems

Problems with the electrical, hydraulic, or pneumatic systems could be the culprits for interruptions in the power system. This causes disruptions in the electrical signals, which increases the risk of a fire breaking out. Conventional industrial robots, such as a pipe cutting robot, is more apt to encounter this failure than collaborative robots.

 

Pipe Relining Solutions

Pipe relining in Sydney is a substantially more cost-effective alternative to the more traditional methods of digging and replacing pipes. Additionally, it can be installed rapidly, which means that there will be less disturbance to your routine and less damages to your properties.